Fabrication and Characterisation of Ghanaian Bauxite Red Mud-Clay Composite Bricks for Construction Applications

Abstract

The behavior of Ghanaian-based bauxite red mud-Tetegbu clay composites has been investigated for their applicability in the ceramic brick construction industry as a means of recycling bauxite waste. The initial raw samples were characterized by X-ray diffraction (XRD), X-ray Fluorescence spectroscopy (XRF), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (Tg-DTA). The red mud-clay composites have been formulated as 80%-20%, 70%-30%, 60%-40%, 50%-50% and fired at sintering temperatures of 800ºC, 900ºC and 1100ºC. Generally, mechanical strengths (modulus of rupture) increased with higher sintering temperatures. The results obtained for various characterization analyses such as bulk densities of 1.59 g/cm3 and 1.51 g/cm3 compare very well with literature and hold potential in bauxite residue eco-friendly application for low-cost recyclable constructional materials.